heal.abstract |
This paper presents a method for reliability assessment of on-line and standby control and safety systems in process plants, based on the principles of Markovian reliability analysis. Safety or control systems in process plants aim to prevent and/or mitigate possible deviations from normal operating conditions that could lead to accidents. On-line control systems operate continuously while standby systems are triggered by the onset of an accident. Two alternative designs for controlling accidental releases of hydrogen selenide (H2Se) and hydrogen sulphide (H2S) in the manufacturing of photovoltaic cells are compared. The on-line system, which consists of a Venturi scrubber, a packed bed scrubber, and a carbon adsorption bed, operates continuously and its failure is immediately detectable. The standby system is triggered by a toxic gas release, and failure is detectable only through demands (actual or tests). It consists of a containment (high pressure vessel), a scrubbing vessel and a carbon adsorption bed. The average unavailability over a one year period is calculated for both systems as a function of the failure rates, the repair rates, the frequency of testing and the probability of human errors. Regions of the parameter values within which each alternative design exhibits lower average unavailability are provided. © 1990. |
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