heal.abstract |
Printed circuit board copper lines are built-up by electroplating from copper sulphate baths. Organic additives are continuously added to improve quality and speed of plating. Decomposed additives and organic compounds leached from the printed circuit boards and their photo resist, built-up in the plating bath. Eventually high contamination levels, as measured by total organic carbon (TOC), cause poor plating quality. Several methods have been considered to maintain the plating bath quality within narrower limits, but they all have raised concerns. Here we describe an electrochemical route, using a two-compartment cell submitted to galvanostatic testing, that seems to be competitive. The solutions being oxidised were synthetic copper sulphate baths with 200g/L H2SO4, 15-25 g/L copper, and 1500-2500 ppm TOC. The effects of anode materials, cell membranes, and current densities on the processing efficiency for the oxidation of the target compounds without changing other properties of the plating bath chemistry, were studied. Among the anode materials (Au, Pt, PbO2, IrO2, SnO2) investigated, doped tin dioxide electrodes showed good stability and efficiency for TOC destruction. The results of the various tin dioxide current density tests showed that there is a large increase in efficiency with decreasing current density (from 250 mA/cm2 to 1.0 mA/cm2). Concerning the cell membrane our work focused on evaluating cation exchange membranes for their ability to block the passage of copper ions, the best results being obtained using monovalent cation selective membranes and Nafion membranes. Although this initial work needs to be refined, it definitely shows that the present electrochemical approach can succeed in the destruction of organics in printed circuit board plating baths. |
en |