heal.abstract |
Since the world is moving towards a new era which is based on zero greenhouse gas emissions
in the atmosphere and renewable energy resources, emphasis should be placed on a
substitute solution for the fossil fuels; hydrogen. Pure hydrogen, which is mainly produced by
methane steam reforming followed by carbon dioxide capture and secondarily by water
electrolysis, can be the “green weapon” against today’s environmental crisis. Nevertheless, in
order to achieve the transition from fossil fuels to hydrogen, it is important to test if the
existing pipeline and storage system that is used for natural gas streams can be applicable to
hydrogen-containing streams as well.
In this work the main focus is paid to the properties related to pipeline design and storingconditions
determination for the cases of pure hydrogen and of binary mixtures between
hydrogen and basic natural-gas components. More specifically, several thermodynamic
models have been evaluated in terms of prediction-accuracy comparing to the available online
experimental datasets of the desired examined properties.
The properties of major importance as it comes to transporting and storage are; vapor
pressures, as it comes to pure components, or vapor-liquid equilibrium information, as it
comes to mixtures, which can be used to properly determine the operating conditions of the
production chain for the desired mixture-phases, the system’s density, which is important for
calculating the frictional pressure loss inside a pipe, the energetic properties of molar heat
capacity and enthalpy and also Joule-Thomson coefficient, which are important for
determining temperature changes of a fluid, and lastly the speed of sound, which is important
for defining the critical mass flux of pipeline flows.
Additionally, the components that were considered as components of interest and were
examined when mixed with hydrogen in terms of binary mixture were the main components
of natural gas stream that can be found in hydrogen’s production via steam reforming and
these are: methane, which is the most important one, ethane, propane, carbon monoxide,
carbon dioxide and nitrogen.
Lastly, the thermodynamic models that have been tested for the abovementioned calculations
are; GERG-2008 EoS which is the reference equation for natural gas streams and similar gases’
streams and it is important to see if it can perform high accuracy for mixtures of components
of these streams when mixed with large quantities of hydrogen, the classic cubic equations of
state Peng-Robinson and Soave-Redlich-Kwong which are very simple to use and are reliable
for various mixtures regardless their simplicity, a more complicated statistical model such as
Perturbed-Chain SAFT equation of state and lastly the UMR-PRU predictive model which is the
PR EoS coupled with UNIFAC through the Universal Mixing Rule.
After a detailed searched in the available online literature, various experimental data points
referring the abovementioned systems of pure hydrogen and hydrogen-containing binary
mixtures were collected. The data available for pure hydrogen were plenty, they were reliable
and lead to safe conclusions as it comes to the model accuracy comparison. This was not the
case for the data available for the binary mixtures. The thermophysical properties’ data have
been extracted mainly from rather old sources, since there were no up-to-date data found,
and have a clear focus on single phase density values for the systems of hydrogen mixed with
methane, carbon dioxide or nitrogen for very low concentration of hydrogen in the mixtures.
Based on such data, it is not possible to draw safe conclusions regarding modern processes
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related to hydrogen production, since these will be based on high hydrogen concentrations.
The available vapor-liquid equilibrium data led to safer results.
From the thermodynamic model comparison, it was concluded that the GERG-2008 EoS can
be used as a reference equation for pure hydrogen since it gave the best results in all of the
calculations. GERG-2008 EoS can also be trusted for the single-phase density and the sound
velocity calculations of the six binary mixtures regarding the experimental data. Since the data
fail to cover a wide range of hydrogen compositions, GERG-2008 EoS was used to extend the
existing database for single-phase density and speed of sound data in higher hydrogen
compositions and it was found that the rest of the thermodynamic models give similar results
for a composition range from 0 % to 100 % hydrogen, with SRK EoS being the most reliable
comparing to the GERG-2008 EoS. Both in case of pure hydrogen and hydrogen-containing
binary mixtures, no model can predict well enough the residual part of heat capacities or the
Joule-Thomson coefficient. The vapor-liquid equilibrium calculations were better predicted by
UMR-PRU EoS.
It is a fact now that for these six binary mixtures the models that can predict satisfactorily
their thermophysical properties do not succeed on vapor-liquid equilibrium and vice versa.
Due to this fact, the optimum binary interaction parameters of the mixtures for, indicatively,
PR EoS were properly determined, after carrying out fitting to the bubble point pressure
experimental data in order to realize if this technique can lead the equations of state to
achieve better accuracy for both vapor-liquid equilibrium and other properties calculations.
Finally, it was concluded that the reference equation, GERG-2008, can be trusted when
predicting pure hydrogen’s properties since it’s the most accurate of the evaluated models, it
is the most accurate model as it comes to the prediction of thermophysical properties of the
binary mixtures that contain hydrogen, which was expected since the model’s parameters
have been determined after a fit to the experimental data, but it does not give so good results
regarding the vapor-liquid equilibrium for the datasets that have been examined in this thesis.
It should be examined further weather a more proper determination of the parameters of the
model’s mixing rules can lead to better results, with a focus on better accuracy regarding the
vapor-liquid equilibrium calculations. As it comes to both pure hydrogen and hydrogencontaining
binary mixtures and the thermophysical properties predictions, PR EoS achieves
better accuracy when it is paired with hydrogen’s acentric factor that is not its experimental
but a fitted one while at the same time SRK EoS behaves better with the experimental acentric
factor for hydrogen. In terms of vapor-liquid equilibrium predictions, both PR and SRK EoS
behave better when hydrogen’s experimental acentric factor is applied. A proper
determination of the binary interaction parameters can lead to significant improvements
regarding the VLE predictions. UMR-PRU model shows a very good accuracy when predicting
the vapor-liquid equilibrium of the mixtures while at the same time it does not result in the
lowest deviations regarding the other properties of the same mixtures. This behavior is
expected since the model’s parameters were determined after regressions based on vaporliquid
equilibrium experimental data. Lastly, PC-SAFT EoS cannot be trusted for calculations
related to hydrogen-containing streams while in this case better determination of the binary
interaction parameters could also lead to significant improvements of the final results. |
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