heal.abstract |
The impact of plastic use on the environment and humans has driven the scientific community to search for ways to achieve a more sustainable production process. Based on the Green Chemistry Principles, research has turned to new polymers, such as furan polyesters, and more environmentally friendly synthesis methods, like enzymatic polymerization. Thus, in this work, the enzymatic pre-polymerization of poly(butylene 2,5-furan dicarboxylate) (PBF) using the commercially available enzyme Novozyme 435 and its further upgrade by melt post-polymerization is studied. Specifically, in the first part of the study, enzymatic polymerization is investigated, with the aim of designing a truly green, solventless and low temperature process. A two-step process is thus proposed, the first of which takes place at 50°C and atmospheric pressure for 24 hours and is intended for enzymatic synthesis at low temperature. The second stage aims to promote chemical equilibrium by increasing the temperature and decreasing the pressure, so its conditions (temperature, pressure, reaction time) are the subject of investigation. Therefore, it is concluded that the optimum conditions are 2 hours at a temperature of 90°C and a pressure of 200 mbar. Hence, a product with a mass of 1.2 g was obtained, which contained monomer residues. The product demonstrated Mn=1800 g/mol and Mw=1900 g/mol, Tm2=72°C, Td,5%=182°C και Td,max =387°C. The application of high vacuum and the frequent use of solvents in similar processes hinder their scaling, but in the framework of this work, the scaling of the above process was achieved, resulting in 6 g of the final product, without significantly downgrading its properties. The second part of this study focused on the investigation of the conditions of melt post-polymerization (temperature and time) and its effectiveness in upgrading the properties of the polymer, while maintaining the green character of the process, selecting the lowest temperatures possible. The process was successful, and resulted in a 87% increase of the Mn and a 179% increase of the Mw, when it took place at 125°C for 16 h. |
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